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CHAPTER 4 NOTES ON MOUNTING


4.3 BGA Bonding Process
4.3.5 Case 5. Solder bridge

Solder bridges occur when the amount of solder paste print is inadequate due to warping of the device or printed circuit board, etc. Figure 4-14 shows an example of a solder bridge observed via X-ray. In this example, the device warped convexly during reflow heat application, which caused the solder balls on the outer edge to be squashed down and touch the neighboring balls, forming a bridge. These balls did not separate even when the device returned to normal after cooling, leaving a solder bridge.


Example of Solder Bridge

Figure 4-14. Example of Solder Bridge

Mechanism for Inferring Cause of Solder Bridge

Figure 4-15. Mechanism for Inferring Cause of Solder Bridge

The following measures can be implemented to prevent the problem of solder bridges.

1.   Review the reflow temperature profile: Lower the peak temperature, within the allowable range, to prevent warping of the mounted device or printed circuit board.
2.   Check the solder paste print: Check that there is no oozing or running of the paste print and that the amount of print is adequate.
To 4.3.4 Case 4. Cold solder jointTo CHPTER 5 SOLDER JOINT RELIABILITY